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Student Exercises

1:

Consider the gas pressure problem shown below. The objective of this problem is to understand (via simulation) how the tuning parameters for a PI controller affect the stability and speed of response for setpoint changes or disturbances.

graphics/06fig07a.gif

The relationship between the manipulated valve position (u in deviation variables) and the pressure in the second tank (y in deviation variables) is (with a time unit of minutes)

graphics/06equ19.gif


Assume that the dynamic behavior of the pressure measurement/transmitter is characterized by a first-order lag with a time constant of 9 seconds:

graphics/06equ20.gif


Also assume that the dynamic behavior of the control valve is also characterized by a first-order lag with a time constant of 6 seconds,

graphics/06equ21.gif


where c(s) is the output from the controller and u(s) is the valve position. For P-only control, find the value of kc (via simulation) that causes a closed-loop to go unstable. Call this value kcu, and call Pu the period of oscillation (time between peaks) when the system goes unstable. These values are used in the Ziegler-Nichols closed-loop oscillation method.

  1. Show that the value of kc sightly greater than that you obtained causes at least one root of the closed-loop characteristic equation [gCL(s)] to be positive. Find the P and PI tuning parameters on the Ziegler-Nichols closed-loop oscillations method.

  2. Compare the response of the two different controllers (P vs. PI), for step setpoint changes of 1 psig in the desired output (y).

    The closed-loop block diagram is shown below.

graphics/06fig07b.gif

2:

Consider the following first-order + time-delay process:

graphics/06equ22.gif


Perform simulations for the process output and manipulated input for unit step changes in the setpoint.

  1. Compare the closed-loop step response of this process using P-only control based on (i) Ziegler-Nichols closed-loop oscillations method, (ii) Ziegler-Nichols open-loop method, (iii) Cohen-Coon, and (iv) Tyreus-Luyben tuning.

  2. Compare the closed-loop step response of this process using PI control based on (i) Ziegler-Nichols closed-loop method, (ii) Ziegler-Nichols open-loop method, (iii) Cohen-Coon, and (iv) Tyreus-Luyben tuning.

  3. Compare the closed-loop step response of this process using PID control based on (i) Ziegler-Nichols closed-loop method, (ii) Ziegler-Nichols open-loop method, (iii) Cohen-Coon, and (iv) Tyreus-Luyben tuning.

    Comment on the results for all of these tuning methods.

3:

Consider the process transfer function for the Van de Vusse reactor (Module 5).

graphics/06equ23.gif


Find the Ziegler-Nichols controller parameters for P, PI, and PID controllers for this process, based on the closed-loop oscillation method. Compare the responses of all three controllers to a step setpoint change.

4:

Most PID controller design procedures assume that a perfect derivative controller is used. For the process transfer function used in problem 3 above, and the Ziegler-Nichols closed-loop method, compare the responses of (i) ideal PID, (ii) real PID, and (iii) PID with ideal derivative action on the process output, rather than the error.

5:

Show that the following state space representation of a controller,

graphics/06equ24.gif


has the following transfer function representation:

graphics/06equ25.gif


where

graphics/06equ26.gif


6:

Consider the PID algorithm

graphics/06equ27.gif


where yf is a "filtered" value of the process output. Assuming that a first-order filter is used, with a time constant of tf, write the modeling equations (differential and algebraic) to simulate the behavior of this controller.

7:

Apply (simulate) the Tyreus-Luyben parameters for PI and PID controllers to the following process

graphics/06equ28.gif


Compare these results with Cohen-Coon. Which do you recommend for implementation on a real process?

8:

Find the feedback controller for an integrating process, gp(s) = kp/s, assuming a desired first-order response using the direct synthesis method.

Answer: It is a P-only controller, with kc = 1/kpl

9:

Find the feedback controller for an integrating process, gp(s) = kp/s, assuming a desired second-order responsegraphics/06inequ01.gif

Partial Answer: The controller is a first-order lag.

10:

Show that the direct synthesis procedure for the following process, assuming a desired first-order response, yields a PID controller

graphics/06equ29.gif

Find the PID tuning parameters if a closed-loop time constant of 5 minutes is desired.

11:

For a second-order system with numerator dynamics,

graphics/06equ30.gif


find a controller that gives a first-order closed-loop response. (Hint: It will be a PID with a first-order lag.)

12:

Consider the following first-order process:

graphics/06equ31.gif


If the desired closed-loop response to a setpoint change is second order with the following form,

graphics/06equ32.gif


find the feedback controller required, where a and l are adjustable tuning parameters (they are both positive). What type of controller is this? If the controller is PID form (perhaps with a lag), find each of the tuning parameters (kc, tI, tD, tF). Show that l > 0.5a is required for the controller to be stable.

13:

Consider a first-order process with a desired closed-loop response that is second order. Use the direct synthesis procedure with the following specified closed-loop transfer function (which is critically damped),

graphics/06equ33.gif


to derive the controller. Perform simulations for several values of l and compare and contrast the closed-loop results with those shown in Figure 6-5.


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